ALTERNATING TANGENTIAL FLOW TECHNOLOGY

ALTERNATING TANGENTIAL FLOW TECHNOLOGY

The ATF™ System is based upon the technology of Alternating Tangential Flow, created by the action of a diaphragm moving upwards and then downwards within a pump head, connected to a filter housing and attached to a standard bioreactor. The interest in the system is due to the surprising results that this simple technology offers.

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Shown here are a controller and the pump head of an ATF4 System. The ATF4 pump head has been cut open so that the movement of the diaphragm is visible. This system would typically be attached to a 10L bioreactor.

The controller first directs a controlled flow of pressurized air into the bottom of the ATF pump and forces the diaphragm to move upwards. When the diaphragm reaches the top, the expansion is detected, and the controller swaps to a vacuum source to bring the diaphragm down again. This cycle is repeated every 5-10 seconds in each direction, giving a total cycle time of approximately 10-20 seconds.

The large surface area of the diaphragm minimizes shear as the diaphragm moves. The ATF4 pump head displaces about 400ml of liquid with each exchange, which means this slow movement generates a fast flow of about 3-4L per minute.

The ability for the ATF System to generate high flows with low shear has many benefits for the culture, including gentle separation of aggregates, cleaning of the filter surface and support for extremely high cell concentrations such as 100-200m cells per milliliter in many different cell line types including CHO and PER.C6®

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This is a simplified animation to explain what is happening inside an ATF System when attached to a reactor. It shows a traditional steel reactor with a connection using two bivalves to enable a re-sterilisable connection. However, single use bioreactors are just as easy to connect up to, using single use connectors such as Pall’s Kleenpack or GE’s ReadyMate.

  1. Pressurized air flows into the bottom of the ATF pump
  2. The air pressure and flow forces the diaphragm gently up, creating a fast flow of cells and media up through the system
  3. There is rapid flow through the fibers, with a filtrate outflow showing on the right (for harvest, clarification, concentration etc.)
  4. The flow of media and cells continues through the system and into the bioreactor
  5. The system then reverses: air is exhausted through the pump bottom
  6. The diaphragm moves down creating a rapid flow from the reactor through ATF System, ready for the next cycle.
  7. The cycle repeats approximately every 5 seconds

A unique feature of the ATF System action is its inherent ability to reduce filter fouling. The combination of a reversible flow through the filter with alternating high and low pressure cycles results not only in efficient tangential flow but also in significant trans-membrane fluxes with back-flushing action on each cycle. While the back-flushing volumes may be small it is sufficient to keep the filter from fouling even at very high cell concentration, greater than 200 x106 cells/ml in some cases. The ATF System action allows the use of smaller filters than would otherwise be expected.

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